Showing posts with label tube bundle. Show all posts
Showing posts with label tube bundle. Show all posts

Tuesday, 17 March 2015

Design Techniques Behind Shell And Tube Heat Exchange Designs

High-pressure applications need shell and tube heat exchangers that are robust and are able to withstand the needs of numerous operating settings. A shell and tube exchanger's structure has a huge role in their capability to keep going throughout excessively challenging and difficult situations.
Shell and tube heat exchangers are manufactured from a series of tubes, which commonly be constructed from sturdy material such as fluoropolymers. Fluoropolymers are highly sturdy plastics. Fluoropolymers, like heat exchangers, have a place in a range of industries such as the automotive, medical, and aeronautical.


In the shell of the exchanger, heated or cooled fluid flows throughout one set of tubes. There is a second set of tubes which hold liquid, which directs the heating and cooling of the primary tube set. A range of shapes are employed for a tube set, depending upon the particular application. The fluid in and around the tubes usually flow in opposite directions which is referred to as counter current flow. This facilitates a greater degree of heat exchange within the system. These systems are utilized in a range of industries. Chemical industries and refineries are two of the prime users of these units.
Multiple aspects of construction must be kept in mind by engineers of tube and shell exchangers. An example of this is that a reduced tube diameter are able to result in problems with malfunctioning and cleaning, even though it allows the shell and tube exchanger to be compact and cost effective. Tubing of a larger size eliminates problems related to cleaning and proper flow. When resulting in a heat exchanger, the engineer must give consideration to cost, space, and the tendency for liquids to break down.

Tube thickness is crucial to make sure there is room for corrosion; vibration existing in the product has resistance; and, the shell and tube exchanger can hold up against pressure coming from both in and outside of its internal tubes.
Exchanger performance is increased by folding or wrinkling the inner tubes, enhancing the flow of liquid and therefore heat transfer.

Placement of inner tubing is of concern to those who engineer these devices. You have a number of different configuration choices for the tubes. Internal designs are often unique for different jobs and perform by stopping wasteful liquid buildup and maximizing heat exchange.


Baffle aspects are also included in tube and shell heat exchange units. Baffles serve several purposes such as holding the tube bundle in place; making sure tubes do not sag or vibrate; and, facilitating fluid flow.



Monday, 16 March 2015

The Key Features of Heat Exchanger Retubing For Shell and Tube Heat Exchangers

In the category Heat Exchanger, there is one most popular type of exchanger is Shell & Tube Exchanger. There are found in various industries to control wide range of pressures and temperatures because of flexibility and compact.

As the name proposes, this type is combined of two types of tube or tube bundle. These exchangers are normally used for the transfer of heat in various industrial process applications. These are also available in a variety of lengths and diameters. It is designed and developed using the most advanced technology accessible and is specifically engineered for a wide range of applications.

Shell and Tube Heat Exchangers are used widely throughout various industrial process and as such a basic need of their design, construction and action is important to keep them maintained. So that, when required heat exchanger retubing is also important. These are intended for cooling or heating process fluids, they are for instance appropriate for closed circuit cooling of electrical equipment using decriminalized water and for cooling water soluble oil solutions in quenching tanks.

There are various types of common features specified regarding type of industry exchanger. The shell and tube exchanger includes of a number of inside tubes mounted a cylindrical shell. There are two ways in which the fluid exchange the heat, one fluid flows over the outside of the tubes whilst the second fluid flows do arrangement through the tubes. The process fluids can be of two or single phase and can flow in a cross/counter or parallel a flow arrangement. The set inside is filled with the liquid that needs to be either cooled down or heated up. The outside set runs just next to the first one and either cools this system or heats it up. The shell is the subdivision that environs the tube bundles. Mostly, these exchangers are used in high-temperature and high-pressure operations. Applications includes steam engine locomotives and power plants.



Heat exchangers are a fastener in today's industrial devices. They are not only present in small industries in the simplest of devices; heat exchangers have also found their use in big scale industries and machinery in the world presently. They are basically devices found in some machines that enable it to transportation heat from one medium to another. They make possible the efficient transfer of heat from one object to another. But for their long run you also need to keep in mind the Heat Exchange Plugging is also important.